Lost wax casting steel parts for truck

Basic Info Size: As Per Drawing Additional Info Packaging: standard export package Productivity: 10 Ton/Month Brand: Mingda Transportation: Ocean,Land,Air Place of Origin: China Certificate: ISO9001 Port: Tianjin

Products Details

Product Description
  Mingda uses this process exclusively. Wax is injected into an aluminum die to create a wax pattern;. These wax patterns are then assembled onto a tree; which is repeatedly dipped in a ceramic slurry that, after drying, hardens into a mold. The wax is melted out, the mold is preheated and the metal is poured in. The resulting casting has an excellent surface finish of around 125 RMS, crisp lettering and minimal machine stock. This process is perfect for highly visible or highly machined parts. Tolerances can be held to +/-.005 in most cases.

Advantages: excellent overall appearance, machining reduced or eliminated, can cast very   thin walls, good for prototypes, economical tooling costs.

Customized design and production
Provide whole engineering solution,covering material, process, finish etc
Carbon steel, alloy steel and stainless steel available
Short leadtime for toolings(7~10 days) and samples (3~5 days)
Precision machining, diverse heat treatment process and rich surface treatment(Galvanized/Powder coating/KTL(/EPD)/Dacromet/Geomet) available
Design, production, delivery and professional service in one stop solution
OEM and ODM service

Technology Terms :

1. ISO9001 & TS 16949 Certified.

2. Products Material Standard: ISO, GB, ASTM, SAE, ISO, EN, DIN, JIS, BS

3. Product weight range: From 0.5 kg to 100 kg;

4. Main process:

  - Casting Process: Investment Casting, Lost wax Casting, Water Glass Casting, Silica Sol Casting, etc,

  - Further Production Process: Deburring, Sandblasting, Machining, Heat Treatment, Surface treatment, etc.

5. Material Available:

  - Carbon Steel: 10#, 15#, 20#, 25#, 30#, 35#, 40#, 45#, 50#, 55...etc.

  - Alloy Steel: 15Mn, 40Cr, 42CrMo...and other alloy steel.

  - Stainless Steel: SUS304, SUS316, SUS316L, SUS410...etc.

6. Available software: Pro/E, Auto CAD, Solidwork.

7. 2D & 3D Drawings (Igs, PDF, JPEG, DWG, CAXA, UG, Stp, etc.) could be made and provided based on the samples.

 

Further Production Proces :

1. Precision Machining equipment: CNC, Lathe machine, Milling machine, Drilling machine, Grinding machine, and so on;

2. Heat Treatment:  annealing , carbonization, tempering, quench, normalization and surface tempering

3. Surface treatment: Powder coating, Chrome plating, Painting, Sand blasting, Nickel Plating, Zinc Plating, Blacking, Polishing, Bluing, etc.

 

Tooling and mould 

1. Mould life: usually semi-permanent.  

2. Tooling Leadtime: 15-25 days, depending on the structure and size.

3. Tooling & mould maintenance: Be responsible by Evergreen Machinery.

 

Quality Control

 

1. Quality control: The defective products rate is less 0.1%.

2. Sample and pilot run will be given 100% inspection during production and before shipment, Sample check for mass production according to ISDO standard or customer requirements

3. Test equipment: Spectrum Analyzer, CMM, Hardness test equipment, Tension test machine;

4. After-sales services are available all time.

5. Quality situation can be traceable.

  Our factory  casting part   tooling warehouse equipment workshop work shop      

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